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www.Fisher.com
Fisherr HP and HPA Control Valves
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 2.................................
Specifications 3...............................
Educational Services 3.........................
Installation 3..................................
Maintenance 6.................................
Packing Lubrication 8..........................
Packing Maintenance 8.........................
Adding Packing Rings 8.....................
Replacing Packing 9........................
Trim Removal 14..............................
Valve Plug Maintenance 15.....................
Lapping Seats 17..............................
Trim Replacement 20..........................
Retrofit: Installing C-seal Trim 24................
Replacement of Installed C-seal Trim 26...........
Trim Removal (C-seal Constructions) 26.......
Lapping Metal Seats (C-seal Constructions) 27..
Remachining Metal Seats
(C-seal Constructions) 27.................
Trim Replacement (C-seal Constructions) 28...
Parts Ordering 29...............................
Parts Kits 30...................................
Parts List 31...................................
Figure 1. HP Valve with 667 Actuator
and FIELDVUE™ DVC6200 Digital Valve Controller
X0183-1
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for NPS 1 through 6 HP valves with
CL900 and CL1500 ratings; NPS 1 through 2 HP with CL2500 ratings; NPS 1 through 8 HPA valves with CL900 and
CL1500 ratings; and NPS 1 through 2 HPA valves with CL2500 ratings. Refer to separate manuals for instructions
covering the actuator, positioner, and accessories.
Do not install, operate, or maintain HP series valves without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Unless otherwise noted, all NACE references are to NACE MR0175-2002 and MR0103.
Instruction Manual
D101634X012
HP and HPA Valves
October 2014
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Podsumowanie treści

Strona 1 - Introduction

www.Fisher.comFisherr HP and HPA Control ValvesContentsIntroduction 1...Scope of Manual 1...De

Strona 2 - Description

Instruction ManualD101634X012HP and HPA ValvesOctober 201410Figure 3. Packing ArrangementsUPPER WIPER (KEY 27)PACKING FOLLOWER(KEY 28)FEMALE ADAPTOR(K

Strona 3 - Installation

Instruction ManualD101634X012HP and HPA ValvesOctober 201411Figure 4. Live-Loaded PackingA6297-1Typical HIGH-SEAL Graphite ULFPacking SystemTypical EN

Strona 4

Instruction ManualD101634X012HP and HPA ValvesOctober 201412NoteThe following step also provides additional assurance that the valve body fluid pressu

Strona 5

Instruction ManualD101634X012HP and HPA ValvesOctober 201413Table 9. Valve Stem Connection Torque and Drill Size for Pin HoleVALVE SIZE,NPSVALVE STEMD

Strona 6 - Maintenance

Instruction ManualD101634X012HP and HPA ValvesOctober 201414When all nuts are tightened to that torque value, increase the torque by 1/4 of the specif

Strona 7

Instruction ManualD101634X012HP and HPA ValvesOctober 201415Key numbers referenced in this procedure are showninfigure16,17,or18,except where indicate

Strona 8 - Packing Maintenance

Instruction ManualD101634X012HP and HPA ValvesOctober 2014161. With the valve plug (key 5) removed according to the trim removal procedure, proceed as

Strona 9 - Replacing Packing

Instruction ManualD101634X012HP and HPA ValvesOctober 201417Lapping SeatsKey numbers referenced in this procedure are showninfigure16,17,or18,except w

Strona 10 - Instruction Manual

Instruction ManualD101634X012HP and HPA ValvesOctober 201418NoteHP Series valves use spiral-wound gaskets. These gaskets provide their seal by being c

Strona 11

Instruction ManualD101634X012HP and HPA ValvesOctober 201419Figure 9. Typical Balanced TSO Trim, Large Port Designs (2.6875 Inch and Larger Port Diame

Strona 12

Instruction ManualD101634X012HP and HPA ValvesOctober 20142Table 1. SpecificationsEnd Connection Styles and Ratings(1,2,3,4)Flanged: Consistent with C

Strona 13

Instruction ManualD101634X012HP and HPA ValvesOctober 201420Trim ReplacementWARNINGObserve the warning at the start of the Maintenance section.After a

Strona 14 - Trim Removal

Instruction ManualD101634X012HP and HPA ValvesOctober 2014213. Disassemble the outer plug from the inner plug and install the seal over the inner plug

Strona 15 - Valve Plug Maintenance

Instruction ManualD101634X012HP and HPA ValvesOctober 201422Figure 10. HPD with C-seal TrimFLOW DOWN FLOW UPVIEW A37B1399-ACAUTIONFailure to comply wi

Strona 16

Instruction ManualD101634X012HP and HPA ValvesOctober 201423FOR VALVEPLUGSFITTINGPORT SIZE(Inches)DIMENSIONS, mm(See Drawing Below)Part Number(To Orde

Strona 17 - Lapping Seats

Instruction ManualD101634X012HP and HPA ValvesOctober 201424Retrofit: Installing C-seal TrimNoteAdditional actuator thrust is required for a valve wit

Strona 18

Instruction ManualD101634X012HP and HPA ValvesOctober 2014259. Remove the existing valve stem and plug, cage, and seat ring from the valve body follow

Strona 19

Instruction ManualD101634X012HP and HPA ValvesOctober 201426CAUTIONTo avoid excessive leakage and seat erosion, the valve plug must be initially seate

Strona 20 - Trim Replacement

Instruction ManualD101634X012HP and HPA ValvesOctober 2014278. Inspect the lower seating surface where the valve plug contacts the seat ring for wear

Strona 21 - All Constructions

Instruction ManualD101634X012HP and HPA ValvesOctober 201428Figure 15. Example of Machining the Lower (Valve Plug to Seat Ring) and Upper (C-seal Plug

Strona 22

Instruction ManualD101634X012HP and HPA ValvesOctober 2014293. PlacetheC-sealplugsealoverthetopofthevalveplugandpressitontotheplugusingtheinstallation

Strona 23

Instruction ManualD101634X012HP and HPA ValvesOctober 20143SpecificationsSpecifications for the HP Series valves are shown in table 1.Table 2. Approxi

Strona 24

Instruction ManualD101634X012HP and HPA ValvesOctober 201430Parts KitsStandard Packing Kits (Non Live-Loaded)Stem Diameter, mm (Inches)Yoke Boss Diame

Strona 25

Instruction ManualD101634X012HP and HPA ValvesOctober 201431Parts ListNumerous available combinations of valve parts makeselection of some parts diffi

Strona 26

Instruction ManualD101634X012HP and HPA ValvesOctober 201432Figure 16. NPS 1 HPS ValveFLOWFLOWFLOW UPFLOWDOWNj APPLY LUB52B6054-BHPS TRIMMICRO-FORM PL

Strona 27

Instruction ManualD101634X012HP and HPA ValvesOctober 201433Figure 17. NPS 2 HPAD ValveHPADFLOWHPASMICRO-FLAT PLUGFLOWFLOW UPFLOW DOWN53B665753B6655KE

Strona 28

Instruction ManualD101634X012HP and HPA ValvesOctober 201434Figure 18. NPS 2-6 HPD ValveFLOW UPFLOW DOWNHPD TRIMFLOW127 mm (5-INCH) YOKE BOSS(GLOBE &a

Strona 29 - Parts Ordering

Instruction ManualD101634X012HP and HPA ValvesOctober 201435Figure 19. NPS 2-6 HP Valve - Alternate ConfigurationsFLOWHPT, HPAT TRIM(ALL SIZES)FLOWNPS

Strona 30 - Parts Kits

Instruction ManualD101634X012HP and HPA ValvesOctober 201436Figure 19. NPS 2-6 HP Valve - Alternate Configurations (Continued)FLOWHPT, HPAT TRIM WHISP

Strona 31 - Parts List

Instruction ManualD101634X012HP and HPA ValvesOctober 201437Keys 22*, 23*, 27*, 33*, 34*, and 35* Soft Packing PartsPACKINGARRANGEMENTKEYNUMBERPACKING

Strona 32

Instruction ManualD101634X012HP and HPA ValvesOctober 201438Key 2* Cage for Angle Valves with Restricted Port Equal Percentage TrimVALVERATINGVALVESIZ

Strona 33

Instruction ManualD101634X012HP and HPA ValvesOctober 201439C-seal Parts for HPD and HPAD Valves (Keys 2*, 5*, 4*, 64*, 8*, and 6*)VALVE SIZE,NPSPORTD

Strona 34

Instruction ManualD101634X012HP and HPA ValvesOctober 20144damage, provide a relief valve for over-pressure protection as required by government or ac

Strona 35

Instruction ManualD101634X012HP and HPA ValvesOctober 201440TSO Parts for HPS and HPT Valves (Keys 2*, 4*, and 5*)VALVESIZEPORTDIATVLTRIMSTEMDIAMETERA

Strona 36

Instruction ManualD101634X012HP and HPA ValvesOctober 201441TSO Parts for HPS and HPT Valves (Keys 8*, 63*, 9*, and 10*)VALVESIZEPORTDIATVLTRIMSTEMDIA

Strona 37

Instruction ManualD101634X012HP and HPA ValvesOctober 201442Key 4* Seat Ring for Constructions without Cavitrol III CageVALVESIZE,NPSDESIGNPORTDIAMETE

Strona 38

Instruction ManualD101634X012HP and HPA ValvesOctober 201443Key 4* Seat and Liner for Buttweld End and Socket Weld End Angle ValvesVALVE RATING VALVE

Strona 39

Instruction ManualD101634X012HP and HPA ValvesOctober 201444Key 5* Valve Plug for HPS and HPAS Valves with Micro-Form PlugVALVESIZE,NPSVALVE STEMCONNE

Strona 40

Instruction ManualD101634X012HP and HPA ValvesOctober 201445Key 5* Valve Plug for Cavitrol III TrimVALVESIZE,NPSVALVEDESIGNCAGEASSEMBLYDESCRIPTIONACTU

Strona 41

Instruction ManualD101634X012HP and HPA ValvesOctober 201446Key 5* Valve Plug for an NPS 2 to 6 CL1500 Globe Valve Without Micro-Form, Micro-Flute, or

Strona 42

Instruction ManualD101634X012HP and HPA ValvesOctober 201447Key 5* Valve Plug for an NPS 2 to 8 CL1500 Angle Valve Without Micro-Form, Micro-Flute, or

Strona 43

Instruction ManualD101634X012HP and HPA ValvesOctober 201448Key 5* Valve Plug for an NPS 1 to 2 CL1500 Angle Valve without Micro-Form, Micro-Flute, Mi

Strona 44

Instruction ManualD101634X012HP and HPA ValvesOctober 201449Key5*ValvePlugforNPS6and8AngleValveswithWhisperTrimIIIVALVE SIZE,NPSVALVEDESIGNVALVE STEMC

Strona 45

Instruction ManualD101634X012HP and HPA ValvesOctober 20145Table 4. Additional Shutoff Classification per ANSI/FCI 70-2 and IEC 60534-4Valve DesignVal

Strona 46

Instruction ManualD101634X012HP and HPA ValvesOctober 201450Key 5* Valve Plug for HPAS Valves with Micro-Flat Plug/Seat and LinerVALVERATINGVALVE SIZE

Strona 47

Instruction ManualD101634X012HP and HPA ValvesOctober 201451Key 6* Valve Plug Stem for CL1500 Standard and Whisper Valves with Whisper Trim III Cage (

Strona 48

Instruction ManualD101634X012HP and HPA ValvesOctober 201452Key 6* Valve Plug Stem for CL1500 Standard and Whisper Valves with Whisper Trim III Cage (

Strona 49

Instruction ManualD101634X012HP and HPA ValvesOctober 201453Key 6* Valve Plug Stem for CL1500 Standard and Whisper Valves with Whisper Trim III Cage (

Strona 50

Instruction ManualD101634X012HP and HPA ValvesOctober 201454Key 6* Valve Plug Stem for HP CL2500 Standard a nd Whisper Valves with Whisper Trim III Ca

Strona 51

Instruction ManualD101634X012HP and HPA ValvesOctober 201455Key 8* Graphite Piston Ring for HPD (NPS 2 to 6) and HPAD (NPS 2 to 8) OnlyVALVE SIZE, NPS

Strona 52

Instruction ManualD101634X012HP and HPA ValvesOctober 201456Keys 5*, 8*, 9*, 10*, and 63* HPT and HPAT Above 232_C(450_F) Using PEEK(1)Anti-Extrusion

Strona 53

Instruction ManualD101634X012HP and HPA ValvesOctober 201464. Use accepted piping and welding practices when installing the valve in the pipeline. For

Strona 54

Instruction ManualD101634X012HP and HPA ValvesOctober 20147Table 8. Torque for Body-to-Bonnet Bolting Using Anti-Seize Lubricant(1)VALVERATINGVALVE SI

Strona 55

Instruction ManualD101634X012HP and HPA ValvesOctober 20148Packing LubricationCAUTIONDo not lubricate graphite packing. Graphite packing is self-lubri

Strona 56

Instruction ManualD101634X012HP and HPA ValvesOctober 20149When using packing with a lantern ring (key 24) it may be possible to add packing rings abo

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